Continuous Improvement Manager
We are Reckitt
Supply
About the role
The RPS Manager is responsible for driving a culture of continuous improvement and operational discipline across manufacturing site producing oral solid dosage and liquid products. This role leads the deployment of Lean, Six Sigma, and structured problem-solving methodologies while ensuring full compliance with cGMP, regulatory, and quality standards.
This role establishes foundational performance management systems, standard ways of working, and continuous improvement capability. The position plays a critical role in supporting facility start-up, process qualification, regulatory readiness, and rapid scale-up to commercial operations. The role partners closely with Manufacturing, Quality, Engineering, Planning & Logistics, and EHS.
Your responsibilities
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Deploy site Operational Excellence strategy aligned with RPS and MOS; standardize processes, metrics, and ways of working across all functions.
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Lead performance management systems including tiered meetings, KPI reviews, and visual management.
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Drive Lean initiatives (VSM, 5S, Kaizen, standard work, waste elimination) and apply Six Sigma tools (DMAIC, SPC, RCA) to resolve complex issues and embed sustainable, cGMP‑compliant improvements.
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Ensure OpEx activities meet cGMP, data integrity, and quality system requirements; partner with Quality to maintain compliance; support inspections and audits; follow change control and risk/validation processes.
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Improve RFT, cycle time, throughput, OEE, asset utilization, deviations, CAPA effectiveness, inventory, and material flow; support OSD and liquid dosage manufacturing operations.
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Build site OpEx capability through training, coaching, and mentoring; develop Lean leaders and Belts; drive a continuous improvement culture and mindset shift.
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Use data and analytics to identify gaps and prioritize improvements; partner with IT and operations to leverage digital tools (MES, EBR, CMMS, dashboards) and enhance data accuracy and visibility.
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Lead cross‑functional improvement projects; run governance forums to track initiatives, benefits, and risks; communicate progress to site and global leadership.
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Quantify, validate, and sustain OpEx financial benefits (cost, productivity, capacity); support annual plans and long‑range strategy.
This role is not currently sponsoring visas or considering international movement at this time.
The experience we're looking for
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Bachelor’s degree in Engineering, Science, Pharmacy, or related field; 7–10 years in pharmaceutical or regulated manufacturing and 3–5 years in Operational Excellence, Lean, or Continuous Improvement.
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Production line or facilities experience in vitamin, food, chemical, or pharmaceutical environments, with a proven track record of improving processes and systems.
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Strong analytical skills and a demonstrated drive to implement improvements; Lean Six Sigma Green Belt or Black Belt.
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Experience with site startup, tech transfer, or scale‑up; familiarity with MES, LIMS, SAP, and CMMS systems.
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Project Management (PMP or equivalent) and/or Change Management training or certification.
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Strong understanding of cGMP and pharmaceutical quality systems, with practical application of Lean, Six Sigma, and structured problem‑solving.
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Knowledge of OSD and/or oral liquid manufacturing processes and experience working within change control, deviation, CAPA, and validation systems.
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Ability to work effectively with incomplete data and in evolving, fast‑changing processes.
The skills for success
What we offer
Salary Range
USD $140,000.00 - $210,000.00
Hiring range up to 170K
Pay Transparency
Equality
Nearest Major Market: Raleigh
Nearest Secondary Market: Rocky Mount
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